| Advanced Modeling Tool for Analyzing R&M
Metrics of Real-World Systems |
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FEATURES
& BENEFITS
- Monte Carlo simulation
- Spares optimization
- Preventive maintenance
interval optimization
- Inspection interval
optimization
- Component aging in standby
- Repair resource allocation
- Degradation
- Imperfect repairs
- Spares pools
- Cost analysis
- Capacity constraints
- Component data shares
- Transportation factors
- Logistic delays
- Cost constraints
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Multi-faceted approach. Relex OpSim effectively addresses multiple facets of
component maintenance. You can account for onsite and offsite repairs, onsite and
offsite spares, discard units, and repair resources. You can designate the rules for
handling of spare allocations, as well as repair team allocations, and adjust system
parameters as needed to meet reliability or cost objectives. |
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Integrated modeling. Relex OpSim (Optimization and Simulation) takes reliability
block diagram modeling to the next level. Relex RBD and OpSim are compatible so
that diagrams created and analyzed in one module can easily be accessed by the
other. Relex RBD and Relex OpSim features and functions are very similar, so
moving between these two high-powered modeling tools is easily mastered. |
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Read these White Papers to learn more about
effective optimization techniques. |
Today‘s systems and processes are complex, multi-dimensional configurations
requiring sophisticated techniques for analysis. A standard reliability block diagram
(RBD) process lets you compute reliability and availability. Optimization and simulation
tools take this a step further by allowing you to incorporate information on
maintenance activities, spare parts, and repair resources. Relex
®
System Optimization
and Simulation (OpSim) takes Relex RBD to a new level, providing the power necessary
to model true-to-life, complex scenarios. This innovative analysis tool enables
you to augment your system diagram with a broad array of maintenance-related
parameters, and then invokes a powerful calculation engine to accurately compute
the reliability and maintainability (R&M) metrics of your system.
Real-world maintenance modeling. Relex OpSim effectively addresses multiple facets
of component maintenance including defining and allocating repair teams, stocking and shipping
to and from offsite spares pools, and more. You can define maintenance plans that specify
the time interval, cost, and the type of maintenance being performed. You can also specify
labor costs and designate if repair is partial or perfect.
High-end optimization algorithms. The Relex OpSim system simulation engine incorporates
comprehensive optimization algorithms, allowing you to compute crucial system factors
such as spares quantities, optimal preventive maintenance intervals, and optimal inspection
intervals. You choose the goal you want to achieve—minimal costs, maximum reliability,
or maximum capacity—and let Relex OpSim do the work. The results provide you with the
most efficient and cost-effective use of your maintenance resources.
The Relex Architect platform. Relex OpSim includes all the advanced features of Relex
Architect’s robust, proven framework. A rich user interface is coupled with innovative features
such as the invaluable Project Navigator for centralized Project control, the Relex Bar for customized
one-click operations, the Task List for quick access to commonly used tasks, and data
filtering for ultimate user control of data views. Comprehensive reporting capabilities include
easy-to-use Report and Graph Wizards for complete user customization of output reports and
graphs. Relex’s Import/Export Wizard enables you to transfer your Project data to and from
Relex in a variety of popular formats, including Microsoft Excel
®
and
Access
®
. Additionally, Relex Architect modules are built on a common
database, for optimal product integration and data sharing capabilities.
Built for the enterprise. Relex’s Enterprise Edition supports the
high performance, scalable needs of large user bases. Features such as
support for Microsoft SQL Server
®
and Oracle
®
databases, permission
based security, user and group roles, front end web interfaces, Relex
Dashboard for a high-level overview of system metrics, audit trails for
tracking data modifications, and customizable data connectors insure
that Relex meets the needs of full scale, enterprise-wide teams.
The power of optimization. Relex OpSim allows you to define
repair personnel and repair teams and assign them to specific diagram
components. The simulation engine accounts for the parameters you
define, such as personnel availability and hourly rates, when determining
overall maintenance time and the availability of components. Relex OpSim
eliminates the costly assumption that all repairs are 100% successful by
allowing you to specify degradation factors on all backup and repaired
components. You can also associate a fixed cost with the repair of a component,
which Relex OpSim takes into account each time the component
fails. You can assign costs to various capacity levels to have Relex OpSim
determine the downtime-dependent or capacity-dependent costs of the
system being modeled. Using Relex’s unique data share feature, you can
efficiently model systems that incorporate shared components.
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| TECHNICAL
HIGHLIGHTS |
Supported Calculations
- Optimal number of spares
- Optimal preventive maintenance intervals
- Optimal inspection intervals
- Capacity
- Failure Rate
- MTBF
- MTTF
- Reliability
- Availability
- Expected number of Failures
- Mean availability
- Total downtime
- Failure frequency
- Hazard rate
- Cut sets
- Path sets
- Total cost
- Labor cost
- Miscellaneous cost
- Spares usage cost
- Spares storage cost
- Downtime cost
- Cost of initial configuration
Modeling Features
- Limited repair resources
- Fixed and variable costs
- Junction priorities
- Switching mechanisms
- Switch delays
- Transportation delays
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Configuration Types
- Series
- Parallel operation
- Hot standby
- Cold standby
- Warm standby
- Redundant
- Bridge
- k-out-of-n
- Generic and random network
Distributions Supported
- Exponential
- Lognormal
- Normal
- Rayleigh
- Time independent
- Weibull
- Uniform
- Constant time
Network Types
Confidence Intervals
- Reliability
- Availability
- MTBF
- MTTF
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Component Repair Policies
- Upon system failure
- Immediately after component failure
Component Status During
System Failure
- Good components continuously operate
- Good components idle
Identification of Standby Failures
- Immediately
- Only upon use
Downtime Cost
- Fixed for each failure instance
- Fixed per unit downtime
- Variable cost on loss of full capacity
- Variable cost on loss of required capacity
Analysis Outputs
- Graphical diagram
- Total cost vs. time
- Recommended spares per item
- Recommended preventive maintenance
interval per item
- Capacity vs. time
Data Linkages
- FMEA
- LCC
- Reliability Prediction
- Weibull
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Import/Export Formats
- Microsoft Excel
- Microsoft Access
- Text
Report Formats
- Microsoft Word
- Microsoft Excel
- Adobe PDF
- RTF
- HTML
Databases Supported
- Microsoft SQL Server
- Oracle
- Microsoft SQL Server Express
- Microsoft Jet Engine (Access compatible)
Enterprise Modules
- Administrator
- Audit trail
Available Services
- Software module training: instructor-led and online e-learning courses
- Theory training: instructor-led and online e-learning courses
- Professional consulting services
- Web-based RETAIN sessions
- Expert technical support
- Online customer support center
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